Bodywork – Car Gapped

Lots of progress over the last couple of months now as Warwick finished up a long term project that was in front of mine. All the panels have now been gapped. Lining all the doors up was a bit of an ordeal as they don’t fit perfectly across the top and bottom. I suspect they never did. The compromise is getting all the vertical gaps perfect and making sure that the stainless trim will run perfectly down the horizontal. One of the back doors needed to be opened at the seam and re-welded to stretch it a few mm. Again, all the work has been finished in lead. The boot gaps are perfect but in the process a crack in the frame at the rear exhaust mount was discovered. In order to fix this the frame cut to be cut open, straightened, welded and a new captive nut welded in. The bonnet was a lot trickier as it was too tight across the front. To fix this Warwick split the front passenger guard so that he could widen the front end the few mm it needed. The final rust repair that the car is getting is the bonnet. They rust across the front as moisture runs down the curved bonnet and sits in the bracing at the front. A few minor spots turned into big holes when sandblasted, highlighting why blasting is such a good thing on these old cars. Warwick is concerned that the rust is under the bracing and will return so he is going to unpick the bonnet, repair any rust under the bracing, clean up inside the bracing and treat it so that rust never returns to this vulnerable panel. It’s amazing watching this craftsman work.

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